PC Based Safety Analyzer

PC Based Automatic Safety Analyzer

Model: D-9009 SF

The PC Based Automatic Safety Analyzer is ideally suited for fast paced production lines delivering high volumes of finished household appliances. This Tester has been appreciated by many household appliance manufacturers in India such as Tecumseh, Havells, Hitachi, IFB, LG, Voltas, Videocon, Yash fans to name a few.


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Features

  • Infinite Model storage capability
  • Job work management area for motor data reference
  • 17 inch DELL monitor display with ADVANTECH Industrial PC
  • LABVIEW software based Application to Test, Store and Print Test Reports
  • Permission based Login system
  • Software Defined Limits for Test Parameters
  • Online line support and calibration using remote access software
  • Bar code/QR code reading facility

TEST SPECIFICATIONS

The Automatic Safety Analyzer performs the tests in the following sequence & in case of a fault; it stops the sequence of tests & sets off a buzzer alarm to the user.

I) Ground Test

The Ground Efficiency test checks the connection of the cable or ground wire that comes from the plug to the rack of the appliance by applying a 10 volts (A.C) to the circuit terminal and picking up the potential drop across it.

Test Voltage

10 Volts

Test Current

25 Amps

Test Time

0-10 sec

Limit

0-10 Amps

Test Time

0-10 sec

II) I.R (Megohm) Test

The I.R test checks the strength of the ground wall insulation that can be damaged due to dirt, carbon, moisture or weak wire insulation.

Test Voltage

500 Volts (DC)

Test Time 

0-10 sec

I.R Limit

0-200 MΩ

III) H.V Flash Test

The H.V Flash test once again checks the strength of the ground wall insulation but at a higher applied voltage than the I.R test. If there is sudden surge in the leakage current it indicates that the ground wall insulation is weak and the test has failed. H.V Flash test = (2×E + 1000) where E is the operating voltage

Test Voltage

0-2.5KV AC (Adjustable)

Test Time

0-10 sec

Overtrip Leakage Current Limit

0.1-10mA

IV) Low Voltage (Startability) Test

The Low Voltage test checks the Input current drawn by the appliance at an input voltage specified by the user depending on the type of appliance. The user can also define the upper and lower limits of the input current and if the current is within the specified limits then test is successful else in case of a failure the test sequence is stopped and the audio/visual alarm is set off to notify the operator about the failure.

Test Voltage

0-270 Volts (Adjustable)

Wattage Limit

0-2000 Watts

Current Limit

0-8 Amps

Power Factor Limit

0.000-1.000

Test Time

0-30 sec

V) Full Voltage Run Test

The Full voltage Run test also checks the Input current drawn by the appliance at an input voltage specified by the user depending on the type of appliance. The user can also define the upper and lower limits of the input current and if the current is within the specified limits then test is successful else in case of a failure the test sequence is stopped and the audio/visual alarm is set off to notify the operator about the failure.

Test Voltage

0-270 Volts (Adjustable)

Wattage Limit

0-2000 Watts

Current Limit

0-8 Amps

Power Factor Limit

0.000-1.000

Test Time

0-30 sec

VI) Leakage Current Test

The Leakage current test detects the current existing between the inside circuits with applied voltage and the external metallic parts of the appliance.

Test Voltage

255 Volts (AC)

Test Time

0-10 sec

Overtrip Leakage Current Limit

0.1-10 mAmps

BENEFITS

  • 17 inch colour coded Display screen
  • Audio, visual alarm for faulty Motor
  • Printer can be connected to tester via USB for direct printouts
  • MS Excel Report generation (Pie and Bar charts)


APPLICATIONS

This tester is widely used for testing newly and rewound motors. It helps in finding and predicting the faults in motors before it actually happens. This tester is extremely portable that can be easily used in the motor shop and in field to test the following:

  • Motors of Table Fan and Exhaust Fan
  • Motors of Cooler, Blower and Pump


SPECIFICATIONS OF PC

  • 17 inch DELL make monitor
  • ADVANTECH make Industrial PC
  • 4GB RAM / 500GB HDD
  • Windows 10 / MS Office 2015 / Anti Virus
  • Dust proof / Water resistant / 0-60 C
  • 6 USB ports, VGA port, LAN port
  • Wireless keyboard & mouse
  • NATIONAL INSTRUMENT DAQ cards


SOFTWARE TEST SCREEN


ACCESSORIES

  • Start/Stop Remote Switch
  • Housed in dust free enclosure
  • Inhouse UPS for PC and monitor
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